Laboratory type electric separator

Although there are many laboratory-type electric sorters in various countries in the world, there are not many real-world effects. Now we only introduce the XDFΦ250×200mm and the American Capco type, which are widely used at home and abroad, both of which are drums. formula.
1. XDFΦ250×200mm laboratory type electric separator This kind of electric sorting machine is composed of various parts, the power supply voltage is 0~60 kV (adjustable), and the heating device is designed in the mine bucket and the drum. And can be self-controlled, the electrode structure is different from the United Kingdom, the United States, Japan and West Germany, the Soviet Union, a high efficiency of sorting, but the power supply can only use negative electricity. The sorting particle size is from -1 mm to 20 μm and can also be used for the classification of fine-grained materials. Its shape and structure are shown in Figure 1. It is characterized by high voltage, maximum voltage of 60 kV, many adjustable parameters, straight joy, especially the electrode structure is variable, and the efficiency of one sorting is the highest at home and abroad.


Figure 1 XDFΦ250×200mm experimental electric separator
A. Outline drawing; B. Structural sketch
1. to the mining bucket; 2. to the ore adjustment hand wheel; 3. electromagnetic vibrator; 4. to the mining bucket; 5. drum; 6. corona pole;
7. Static electrode; 8. Illumination lamp; 9. Curved electrode adjusting the hand wheel in the same direction; 10. Separating plate; 11. Separating plate adjusting hand wheel;
12. Polar distance adjustment hand wheel; 13. High voltage voltmeter; 14. Tachometer; 15. Feeding bucket temperature controller;
16. Heating selection switch; 17. Lighting switch; 18. Feeding vibration adjustment switch, 19. Speed ​​adjustment;
20. High pressure start button; 21. vibrator button; 22. brush start button; 23. drum start button;
24. Point power button; 25. High voltage adjustment button; 26. High voltage current reading button; 27. Rotary temperature controller;
28. High-voltage ammeter; 29. ​​Rear partition plate adjustment hand wheel; 30. Rear partition plate; 31. Brush; 32. Feeding groove inclination adjustment hand wheel

Second, Kapuko experimental research plastic high-voltage electric separator This is an experimental research-type drum high-voltage electric separator produced by Carpco. Its appearance and structure are shown in Figure 2.
The machine is characterized by its electrode structure, that is, the corona pole and the static electrode are mixed together, and the power supply can also flexibly adopt negative or positive power. According to the need, several different specifications of the drum can be replaced, a total of 152,254 Several diameters of 356 mm, low-voltage, non-conductor minerals are removed by a platen brush; at high pressure, the non-conductor on the drum surface is replaced with a special AC-discharge electrode. The whole machine is beautiful and generous, and the sorting process is straightforward, with more variable parameters. [next]


Figure 2 Kapko experimental research type electric separator
1. heater; 2. infrared; 3. brush; 4. brush clamp; 5. fuse (5A); 6. fuse (0.5A);
7. Number of revolutions; 8. Motor (0.18 kW); 9. Belt; 10. Feeding bucket; 11. Electrode position regulator;
12. High voltage cable; 13. Roller; 14. High pressure meter switch; 15. Voltmeter; 16. Fuse; 17. Main switch

The disadvantage is that the voltage is still low, the maximum voltage is only 40 kV; the adjustment of the electrode is inconvenient again, it must be stopped before adjustment, there is no heating device in the mine bucket and the drum, and the infrared tube only after relying on the drum can not be satisfied. The experiment required. The end result is that the effect of a sorting is not satisfactory.
The above two experimental research type electric separators are listed in the following table.

Table below Laboratory type electric separator parameters

The main parameters
model
Domestic
XDFΦ250×200mm
American Capco Experimental Research
1. Drum diameter Φ × length, mm
2. Electrode structure
3. Maximum voltage, kV
4. Electric weight distance and selection angle adjustment
5. Warming the mine
6. Drum heating
7. Feeding tank vibration device
8. Drum speed
9. Mine discharge device
10. Drum drive power, kW
11. Drum heating, kW
12. High voltage power supply, kW
13. Brush drive
14. Total power, kW
15. Dimensions, length × width × height, m
16. Total weight, t
250×200
Composite electrode
60
No parking required
Heating, self-control
Electric heater, automatic control
Yes, adjustable
Adjustable, stepless
Rotating brush
0.37
1.8
0.2
Drive with the drum
2.3
0.92×1.12×1.85
0.42
(152, 254, 356) × 150
Carpco electrode
40
Parking adjustment
no
Infrared light heating
Yes, adjustable
Adjustable, stepless
Fixed brush, AC electrode
0.345
0.25
0.50
0.40
1.495
2.15×1.15×0.75
0.486

Brass Casting Part

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