Drilling is one of the most important processes in metal cutting. Normal twist drills greatly limit the drilling efficiency due to the defects of the original structure. China's group drilling is one of the world's well-recognized drills with excellent performance. However, the group drill has a complex structure and is difficult to sharpen and is not widely used in production. In recent years, a series of advanced drills and sharpeners have been developed at home and abroad, which can sharpen some advanced drills and group drills. However, these sharpeners are complex and expensive, and most manufacturers are unacceptable. In the early 1990s, Nishiki Corporation developed a new type of drill and developed a corresponding sharpening machine, quickly gaining market recognition. Fine hole drill bit is not as good as our country's group drill, but because of its simple structure and low price, sharp hole drill bit can be used in production very quickly. Therefore, it is of great significance to develop efficient new drills and to develop sharp grinding machines that are easy to operate and inexpensive. 1 New-type drills proposed to increase drilling efficiency. However, the analysis found that the group drill still has certain disadvantages: 1) It is difficult to achieve complete symmetry of the left and right cutting edges during sharpening, so that a large radial force will be generated in the drilling process, the wear of the drill bit is accelerated, and the aperture is enlarged. 2) The chips of the group drill are divided into two in width, the speed difference between the outer end and the inner end of the chip is still large, and the additional deformation during cutting is still large; 3) the structure is complex and the grinding is difficult.
R is the radius of the grinding wheel. Afterwards, one side of the edge is ground by the X and Y feeds. Then the drill is rotated 180° around the straight line, and then the other side of the drill is sharpened. Trim the secondary flank to ensure that the second relief angle b2 is 20°. This is to reduce the flank and avoid the flank face from cutting while drilling, and at the same time ensure the strength of the drill. A2=b2=20°, the wheel needs to be raised H2 H2=Rsin20°+B-H1 (2)
B is the width of the first flank after grinding, which is about 3mm. Trim the chisel edge and raise the grindstone again so that the a3 equals 55°. Then the grindstone needs to be raised again. H3 H3 = Rsin55°-H2-H1 (3) Increase the inner edge rake angle as much as possible while ensuring the strength of the chisel edge. , It helps to reduce the axial force. A3 taking 55° is the result of a comprehensive consideration of these two aspects.
(a) Small and medium diameter drills (5<Ø<20)
(b) Large diameter drill Ø>20)
Figure 2 grinding adjustment schematic
R is the radius of the grinding wheel. Afterwards, one side of the edge is ground by the X and Y feeds. Then the drill is rotated 180° around the straight line, and then the other side of the drill is sharpened. Trim the secondary flank to ensure that the second relief angle b2 is 20°. This is to reduce the flank and avoid the flank face from cutting while drilling, and at the same time ensure the strength of the drill. A2=b2=20°, the wheel needs to be raised H2 H2=Rsin20°+B-H1 (2)
B is the width of the first flank after grinding, which is about 3mm. Trim the chisel edge and raise the grindstone again so that the a3 equals 55°. Then the grindstone needs to be raised again. H3 H3 = Rsin55°-H2-H1 (3) Increase the inner edge rake angle as much as possible while ensuring the strength of the chisel edge. , It helps to reduce the axial force. A3 taking 55° is the result of a comprehensive consideration of these two aspects.
Figure 3 Schematic diagram of the drill grinding machine
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