Safe use of batteries

Most forklifts in warehouses and factories are battery powered. This means that battery handling is one of the most important tasks of the day, including battery charging and battery replacement. In recent years, battery suppliers and forklift manufacturers have made great efforts and made great progress in order to ensure the progress of the regularization process, improve efficiency and ensure the most important production safety.

Charging the battery is a must. Therefore, the only way to keep the forklift running is to replace the low-battery battery in time and put the low-battery battery back into the original place for charging. In the past, the replacement of a forklift battery was done manually or by some kind of lifting equipment. Or another method, by manually pulling the battery out of the forklift and then manually pushing the replaced battery back. Of course, these two processes are done under ideal conditions, but when dealing with large projects, there are always some security risks. For example, during the battery drop, the battery may leak out. If this happens, the battery may cause some damage to the battery, the floor and some equipment.

Information about battery accidents is not readily available. According to official sources, as HSE's RIDDOR said, if you do not break the limitations of the data, you will not be able to obtain enough information to discover these details. Despite this, the overall accident rate and injury rate have declined through the improvement of safety technology in recent years.

Through the OEM and battery manufacturers' overall improvements to the forklift and battery design, battery replacement does not require any human intervention. Currently, the battery components of most forklift trucks have been connected to the drum-type battery compartment on the ground so that the charging facility and the forklift battery are at the same height. The forklift driver only needs to open the forklift to the charging position and exchange the low-battery battery and the full battery through the drum to complete the battery replacement. For heavy or larger batteries on large vehicles, this can be done mechanically with a forklift, such as moving the battery to a predetermined position via a magnetic arm.

Many operators now choose the safety field for battery charging, which is an ideal compact design layout that affects the forklift's travel and safe parking areas in the aisle. For example, the management of the battery charger, in the replacement of the battery and battery service should preferably be managed through dedicated work. If you are not familiar with these uses at first, you can manage them by experienced and fully trained drivers, which can effectively reduce potential risks and hazards. The safety barrier can be mounted on a forklift to limit access to and use of the truck by unauthorized personnel.

In the charging area, the forklift movement is minimized to ensure that the forklift has sufficient time for safe charging. The ideal charging station location is arranged in the direction of the area where the forklift is operated at the edge of the aisle. The interior is oriented in a direction that facilitates forklift movement and personnel installation management, which enables daily inspection and maintenance to be carried out safely. Also, it is an important responsibility to ensure the safety of the use and installation of any system equipment. More important to note is the need to ensure the safety of the charger and battery DC cable, which will effectively avoid battery damage and improve charging efficiency.

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