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The manipulator can perform many tasks, such as moving objects, assembling, cutting, spraying, etc., and is widely used in a wide range of applications. In modern industry, automation in the production process has become a prominent topic. The automation level of all walks of life is getting higher and higher. Modern processing workshops are often equipped with robots to increase production efficiency and complete difficult or dangerous work for workers. In the mechanical industry, the production of processing, assembly, etc. is largely not continuous. Currently used in our country's robotic manipulators are commonly used to complete the work: the injection industry from the mold quickly grab the product and pass the product to the next production process; robot processing industry for reclaiming, feeding; casting industry for the extraction of high temperature melting Liquid and so on. This article focuses on the handling robots that can perform this kind of work. The following describes in detail the application of robots in industry.
1. For die forging in heat processing such as casting, forging and welding, domestic mass production of 3t, 5t, and 10t die forging hammers, the rotary hearth furnaces that are equipped with them, are arranged at a certain angle with two robots. Inlet and discharge automation. Shanghai Diesel Engine Factory, Beijing Internal Combustion Engine Factory, and Luoyang Tractor Factory have more mature experiences.
2. In the realization of single-machine automation, various types of semi-automatic lathes have the functions of automatic tightening, feeding, cutting, retracting and loosening. The manual still requires manual loading and unloading; loading robots can realize full-automatic production and can be managed by more than one person. machine tool. At present, the manipulator has many applications in this area, such as the crankshaft automatic lathe and seat automatic lathe robot of Shanghai Diesel Engine Factory, the automatic hydraulic hydraulic lathe robot manipulator of Dalian Second Lathe Plant, and the Y38 hobbing robot of Shenyang Third Machine Tool Plant. Qinghai No.2 Machine Tool Plant, Hobbing Spline Machine Manipulator, etc. Due to the successful experience in the use of this area, some domestic machine tool factories have already attached robots to these products or provided conditions for users to install robots. Such as Shanghai Second Auto Parts Factory lamp shell stamping production line manipulator (in the production line has two multi-station machine tools) and Tianjin two injection molding machines have feeding, mold clamping, molding, mold division and other automatic working cycle, loading the robot's automatic loading and unloading Workpieces can be fully automated. At present, there are two aspects in the application of manipulators in punching machines: First, there are more punching manipulators with more than 160t. Such as Shenyang low-voltage switchgear 200t ring punch magnetic lifting shell material handling manipulator and Tianjing tractor factory 400t punching material handling manipulator, etc.; one is used for multi-station punching machine, used as stamping parts station stepping The 120t and 40t multi-station punch manipulators produced by the Lightning Institute of Technology.
3. Construction of rotating parts (rotary shafts, discs, rings) Automatic lines generally use robots to transfer parts between machine tools. There are many domestic production lines, such as deep-well pump bearing automatic processing line (ring type) of Shenyang Yong Pump Factory, No. 4 and No. 5 electric motor processing automatic line (shaft type) of Dalian Electrical Machinery Factory, and tooth blank automatic line of Shanghai Tractor Factory (disc type )Wait. Processing machine box parts of the combination of machine tool automatic line, generally using the accompanying fixture to transfer the workpiece, but also the use of robots, such as the Shanghai Power Machine Factory's gas cap processing automatic line transfer robot.
1. For die forging in heat processing such as casting, forging and welding, domestic mass production of 3t, 5t, and 10t die forging hammers, the rotary hearth furnaces that are equipped with them, are arranged at a certain angle with two robots. Inlet and discharge automation. Shanghai Diesel Engine Factory, Beijing Internal Combustion Engine Factory, and Luoyang Tractor Factory have more mature experiences.
2. In the realization of single-machine automation, various types of semi-automatic lathes have the functions of automatic tightening, feeding, cutting, retracting and loosening. The manual still requires manual loading and unloading; loading robots can realize full-automatic production and can be managed by more than one person. machine tool. At present, the manipulator has many applications in this area, such as the crankshaft automatic lathe and seat automatic lathe robot of Shanghai Diesel Engine Factory, the automatic hydraulic hydraulic lathe robot manipulator of Dalian Second Lathe Plant, and the Y38 hobbing robot of Shenyang Third Machine Tool Plant. Qinghai No.2 Machine Tool Plant, Hobbing Spline Machine Manipulator, etc. Due to the successful experience in the use of this area, some domestic machine tool factories have already attached robots to these products or provided conditions for users to install robots. Such as Shanghai Second Auto Parts Factory lamp shell stamping production line manipulator (in the production line has two multi-station machine tools) and Tianjin two injection molding machines have feeding, mold clamping, molding, mold division and other automatic working cycle, loading the robot's automatic loading and unloading Workpieces can be fully automated. At present, there are two aspects in the application of manipulators in punching machines: First, there are more punching manipulators with more than 160t. Such as Shenyang low-voltage switchgear 200t ring punch magnetic lifting shell material handling manipulator and Tianjing tractor factory 400t punching material handling manipulator, etc.; one is used for multi-station punching machine, used as stamping parts station stepping The 120t and 40t multi-station punch manipulators produced by the Lightning Institute of Technology.
3. Construction of rotating parts (rotary shafts, discs, rings) Automatic lines generally use robots to transfer parts between machine tools. There are many domestic production lines, such as deep-well pump bearing automatic processing line (ring type) of Shenyang Yong Pump Factory, No. 4 and No. 5 electric motor processing automatic line (shaft type) of Dalian Electrical Machinery Factory, and tooth blank automatic line of Shanghai Tractor Factory (disc type )Wait. Processing machine box parts of the combination of machine tool automatic line, generally using the accompanying fixture to transfer the workpiece, but also the use of robots, such as the Shanghai Power Machine Factory's gas cap processing automatic line transfer robot.
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